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Interlock Switches
Tongue Switches
Trojan 5 & 6 Specifications
Standards EN954-1, ISO13849-1, IEC/EN60204-1, NFPA79, EN1088, ISO14119, IEC/ EN60947-5-1, ANSI B11.19, AS4024.1 Cat. 1 Device per EN954-1 Dual channel interlocks suitable for Cat. 3 or 4 systems CE marked for all applicable directives, cULus and BG 4 N.C. or 3 N.C. or 2 N.C. direct opening action 500V 250V 100V 1A 2A 5A 250V 0.5A 24V 2A 500V/500VA 10A 5V 5mA DC >2 x 2mm (0.078in) (Ui) 500V (Uimp) 2500V 1 N.O. or 2 N.O. 3 6mm (0.23in) 175mm (6.89in) (60mm) (2.36in) with flexible actuator) 20N (4.5lb) 160mm (6.29in) per sec 2 Cycle per sec UL approved glass filled polyester Stainless Steel IP67 3 x M20 or quick disconnect style -20C to +80C (-4F to +176F) 2 x M5 Any position 1,000,000 operations 1,000,000 operations 160g (0.35lbs) Red
Category
Approvals Safety Contacts Designation/Utilization Cat. AC (Ue) (Ie) DC
Description
The Trojan family is a universal tongue (or key) actuated safety interlock switch designed to fit at the leading edge of sliding, hinged or lift-off guards. The dual key entry slots and rotatable head, movable only by releasing the cover screws, allow four actuator entry options. The Trojan contains all of the safety related functions--i.e., forced guided contacts, tamper resistant mechanism--allowing the machine to be safeguarded in compliance with the machine directive. Operation of the switch is achieved through the insertion of a specially profiled stainless steel key that is permanently mounted to the leading edge of the guard door. The Trojan actuator includes a self-ejecting mechanism that prevents operation of the switch if the actuator is not mounted to the guard door (e.g., if the operator uses a spare key). The Trojan 6 is available with either 4 N.C. safety contacts, 3 N.C. safety contacts and 1 N.O. auxiliary contact or 2 N.C. safety contacts and 2 N.O. auxiliary contacts. The unit is sealed to IP67 and has three M20 conduit entries.
Max Switched Current/ Voltage/Load Thermal Current (lth) Min Current Safety Contact Gap Rtd. Insulation Voltage Rtd. Impulse withstand Voltage Auxiliary Contacts Pollution Degree Actuator Travel for Positive Opening Min Operating Radius Break Contact Min Force Max Actuation Speed Max Actuation Frequency Case Material Actuator Material Protection Conduit Entry Operating Temperature Fixing Mounting Mechanical Life Electrical Life Weight Colour
Features
* Strong and versatile, can be used in most applications * Self-ejecting tamper resistant actuator, only operates when mounted to the guard * Four possible actuator entry points, easy to install * GD2 style available for demanding applications * Conforms to EN1088, EN292, EN60947-5-1, EN60204-1
Conductive pollution occurs, or dry, non conductive pollution occur which becomes conductive due to condensation.
3-14
Interlock Switches
Tongue Switches
Trojan 5 & 6 Product Selection
Contacts Model Type Safety Aux.
BBM/ MBB
M20 Conduit Actuator Standard Guide/Semi-Flex Guide/Fully-Flex -- M20 Conduit 440K-T11090 440K-T11110 440K-T11467 440K-T11089 440K-T11085 440K-T11118 440K-T11123 440K-T11468 440K-T11146 440K-T11336 440K-T11337 440K-T11338 440K-T11147 440K-T11339 440K-T11340 440K-T11341 440K-T11167 1/2in NPT Adaptor 440K-T11202 440K-T11203 440K-T11204 -- -- 440K-T11208 440K-T11209 440K-T11210 440K-T11469 440K-T11211 440K-T11212 440K-T11213 -- 440K-T11470 440K-T11471 440K-T11472 --
Quick Disconnect End 440K-T11205 440K-T11206 440K-T11207 440K-T11129 -- 440K-T11224 440K-T11363 440K-T11364 440K-T11365 440K-T11366 440K-T11367 440K-T11368 440K-T11226 440K-T11369 440K-T11370 440K-T11371 440K-T11372
BBM
Trojan 5 Standard
BBM Gold Contacts
Standard Standard
MBB 2 N.C. 1 N.O.
Guide/Semi-Flex Guide/Fully-Flex -- GD2 Standard Guide/Semi-Flex Guide/Fully-Flex -- Standard Guide/Semi-Flex Guide/Fully-Flex --
BBM Trojan 5 GD2 Front Entry MBB
Recommended mating cable for Trojan 5, 2m (6.5ft). See page 15-11 for details and additional lengths.
889R-F6ACA-2
3-15
Interlock Switches
Tongue Switches
Trojan 5 & 6 Product Selection (continued)
Contacts Model Type Safety Aux.
BBM/ MBB
M20 Conduit Actuator Standard Semi-Flex Fully-Flex -- -- Standard Semi-Flex Fully-Flex -- -- -- Standard Guide/Semi-Flex Guide/Fully-Flex -- -- Standard Guide/Semi-Flex Guide/Fully-Flex -- -- -- M20 Conduit 440K-T11171 440K-T11436 440K-T11437 440K-T11449 440K-T11450 440K-T11174 440K-T11439 440K-T11440 440K-T11452 440K-T11453 440K-T11441 440K-T11418 440K-T11442 440K-T11443 440K-T11188 440K-T11456 440K-T11445 440K-T11446 440K-T11447 440K-T11459 440K-T11460 440K-T11448 1/2in NPT Adaptor 440K-T11435 440K-T11405 440K-T11406 440K-T11408 440K-T11465 440K-T11438 440K-T11412 440K-T11413 440K-T11416 440K-T11454 440K-T11172 440K-T11466 440K-T11420 440K-T11423 440K-T11444 440K-T11457 440K-T11425 440K-T11428 440K-T11429 440K-T11433 440K-T11461 440K-T11432
Quick Disconnect End Entry 440K-T11403 440K-T11404 440K-T11407 440K-T11409 440K-T11451 440K-T11410 440K-T11411 440K-T11414 440K-T11415 440K-T11455 440K-T11417 440K-T11419 440K-T11421 440K-T11422 440K-T11424 440K-T11458 440K-T11426 440K-T11427 440K-T11430 440K-T11434 440K-T11462 440K-T11431
3 N.C.
1 N.O.
BBM
MBB Trojan 6 Standard 2 N.C. 2 N.O. BBM
MBB 4 N.C. -- --
3 N.C.
1 N.O.
BBM
MBB Trojan 6 GD2 Front Entry 2 N.C. 2 N.O. BBM
MBB 4 N.C. -- --
Recommended mating cable for Trojan 6, 2m (6.5ft). See page 15-10 for details and additional lengths.
889D-F8AB-2
3-16
Interlock Switches
Tongue Switches
Trojan 5 & 6 Accessories
Description For Dimensions refer to page Catalogue Number
Standard Actuator (Standard Model Only)
14-5
440K-A11095
GD2 Standard Actuator (GD2 Model Only)
14-4
440G-A27011
Flat Actuator
14-5
440K-A11112
Alignment Guide with Semi-flexible Actuator
(Discard the Alignment Guide for GD2)
14-5
440K-A11144
Alignment Guide with Fully-flexible Actuator
(Discard the Alignment Guide for GD2)
14-6
440K-A27010
Sliding Bolt Actuator
(GD2 Model Only)
14-4
440G-A27163
Catch and Retainer Kit (Standard Model Only)
14-4
440K-A11094
3-17
Interlock Switches
Tongue Switches
Trojan 5 & 6 Approximate Dimensions--mm (in)
Standard Model
End Entry
32 (1.26)
5.5 (0.22)
(0.55)
14
9 (0.35)
3 (0.12)
15.75 (0.62)
20.5 (0.81)
3 (0.12)
5 (0.2)
95 (3.74)
24 (0.94)
5 (0.2) 5.5 (0.22) Front Entry
52 (2.05)
20.5
(0.81)
15.75 (0.62) 46 (1.81) 7 (0.28) 32 (1.26) End Entry 32 (1.26) 36 (1.42) 6 (0.24) 5 (0.2) 5.5 (0.22) Front Entry 52 (2.05)
(0.81) Mounting Holes
GD2 Model
for M5 Screws 8 (0.31)
5
5.5
3
15.75
(0.62)
(0.12)
(0.81)
20.5
3
(0.12) 24 (0.94)
95 (3.74)
9 (0.35)
14 (0.55)
20.5
15.75 (0.62) 46 (1.81) 7 (0.28) 8 (0.31) Mounting Holes for M5 Screws
3-18
40 (1.57)
40 (1.57)
Interlock Switches
Tongue Switches
Trojan 5 & 6 Typical Wiring Diagrams
Trojan 5
2 N.C. + 1 N.O. Connector Pinout 1 5
34 22 12 33 21 11
Terminal 11 12 21 22 33 34
Contact N.C. N.C. N.O.
Auxiliary Circuit (N.O.) Safety Circuit 2 (N.C.) Safety Circuit 1 (N.C.)
2 6 3 4
Contact Action
Contact Open Contact Closed 2 N.C. + 1 N.O. (BBM) 20 15 10 5 0mm 11/12 21/22 33/34 5.5 2 N.C. + 1 N.O. (MBB) 20 15 10 5 0mm 11/12 21/22 33/34 4.8
Trojan 6
4 N.C. 3 N.C. + 1 N.O. 2 N.C. + 2 N.O.
42 32 22 12
41 31 21 11
Safety Circuit 4 (N.C.) Safety Circuit 3 (N.C.) Safety Circuit 2 (N.C.) Safety Circuit 1 (N.C.)
44 32 22 12
43 31 21 11
Auxiliary Circuit (N.O.) Safety Circuit 3 (N.C.) Safety Circuit 2 (N.C.) Safety Circuit 1 (N.C.)
44 34 22 12
43 33 21 11
Auxiliary Circuit 2 (N.O.) Auxiliary Circuit 1 (N.O.) Safety Circuit 2 (N.C.) Safety Circuit 1 (N.C.)
4 N.C. Connector Pinout 1 7 6 Terminal 11 12 21 22 31 32 41 42 Contact N.C. N.C. N.C. N.C.
3 N.C. + 1 N.O. Terminal 11 12 21 22 31 32 43 44 Contact N.C. N.C. N.C. N.O.
2 N.C. + 2 N.O. Terminal 11 12 21 22 33 34 43 44 Contact N.C. N.C. N.O. N.O.
1 2 3 8 4
7 6 5
5 4 3 8 2
Contact Action
Contact Open Contact Closed 20 11/12 21/22 31/32 41/42 15 4 N.C. 10 3.8 0mm 3 N.C. + 1 N.O. (BBM) 20 15 10 3.8 11/12 21/22 31/32 43/44 4.1 0mm 2 N.C. + 2 N.O. (BBM) 20 15 10 3.6 0mm 11/12 21/22 33/34 43/44 3.9
3.8
3 N.C. + 1 N.O. (MBB) 20 15 10 4.3 0mm 11/12 21/22 33/34 43/44 3.2
2 N.C. + 2 N.O. (MBB) 20 15 10 4.3 0mm 11/12 21/22 33/34 43/44 3.6
3-19

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